Category Archives: Applications

Insulation testing is used on motors, transformers, cables, generators, and more. Learn the right test method and procedure for each type of electrical equipment.

Insulation Testing for Solar PV Systems: Commissioning, Monitoring, and Field Service

A solar PV array is a power source that you cannot turn off. As long as light hits the panels, voltage is present at the DC connectors. This single fact changes everything about how insulation testing works on solar systems compared to conventional grid equipment. The DC side of a typical utility-scale array operates at 1000–1500 V DC.… Read More: Insulation Testing for Solar PV Systems: Commissioning, Monitoring, and Field… »

Insulation Testing for EV Batteries: The High-Voltage Safety Guide

An electric vehicle battery operates at 400V or 800V DC — voltages that can kill a technician who makes a mistake. Unlike the utility grid, where one side of the system is grounded, EV batteries float. Neither the positive nor the negative terminal is connected to the vehicle chassis. This is called an IT (isolé terre) system, and… Read More: Insulation Testing for EV Batteries: The High-Voltage Safety Guide »

How to Read PRPD Patterns: A Partial Discharge Guide

You’re looking at a PRPD plot from a transformer test. There are clusters of dots forming distinct shapes against the 50 Hz voltage waveform. One cluster sits at the voltage peaks. Another spreads across the whole cycle. A third forms a thin band with a distinctive “rabbit ear” shape. Each cluster tells a different story. One is corona… Read More: How to Read PRPD Patterns: A Partial Discharge Guide »

Troubleshooting Low Insulation Resistance Readings: A Field Troubleshooting Guide

The reading is 2 MΩ. The motor is supposed to be above 100 MΩ. You’re standing at the terminal box with a megger in one hand and a maintenance log in the other, trying to figure out what to do next. This guide walks through the actual troubleshooting sequence for low insulation resistance readings. Not theoretical — the… Read More: Troubleshooting Low Insulation Resistance Readings: A Field Troubleshooting Guide »

Switchgear Insulation Testing: The Definitive Field Guide

Switchgear sits at the center of every industrial power system. When it fails, an entire plant, building, or substation goes down. When it fails catastrophically, people can be injured or killed by arc flash. Testing switchgear insulation is one of the highest-leverage electrical maintenance activities you can perform — and one of the most commonly done badly. This… Read More: Switchgear Insulation Testing: The Definitive Field Guide »

Generator Insulation Testing: A Field Engineer’s Guide

A generator failure during an emergency is the worst possible time for a generator to fail. Data centers, hospitals, water treatment plants, and utility backup systems all depend on generators that sit idle for months and then must start and carry full load within seconds. Whether they do depends largely on the condition of their insulation — and… Read More: Generator Insulation Testing: A Field Engineer’s Guide »

How to Use a Megohmmeter: Setup, Test, and Safe Discharge

A megohmmeter puts 500 to 5,000 V onto whatever you connect it to. That’s the part people forget. It’s a test instrument, but it’s also a small high-voltage source with a capacitive load hanging off the end of it. The instrument work is simple. Isolate, select a voltage, connect, hold, read, discharge. What separates a clean test from… Read More: How to Use a Megohmmeter: Setup, Test, and Safe Discharge »

Predictive Maintenance with Insulation Testing: Building a Data-Driven Program

A single insulation reading tells you the condition today. A thousand readings over a decade tell you when the equipment is going to fail. That’s the difference between preventive maintenance and predictive maintenance. Preventive says “test every 6 months.” Predictive says “this motor’s PI has dropped from 3.2 to 2.4 over the last four tests. At this rate… Read More: Predictive Maintenance with Insulation Testing: Building a Data-Driven Program »

Best Megohmmeters for 2026: A Practical Buyer’s Guide

Every megger review article online reads like a sponsored post. “Fluke is the best. Megger is also the best. Also here are five other brands that are the best.” That’s not useful when you’re trying to decide which instrument to actually buy. This guide takes a different approach. It matches megohmmeters to the kind of work you actually… Read More: Best Megohmmeters for 2026: A Practical Buyer’s Guide »

Motor Insulation Testing: The Complete Field Guide

Motors fail. The question is whether you catch it during a scheduled outage or at 2 AM on a Sunday. Insulation testing is the tool that decides which one. This guide covers everything you need to run a complete motor insulation testing program — from a single 5 kW pump motor to a 2,000 kW medium-voltage drive. It’s… Read More: Motor Insulation Testing: The Complete Field Guide »